Modular Gold Processing Plants: Containerised Plant Specs

A modular gold processing plant is a pre-engineered, skid or container-mounted circuit that arrives largely assembled and can be commissioned in weeks rather than months. Typical units run 10–500 tonnes per day and combine crushing, milling, gravity recovery and often a leach circuit on a compact footprint. For remote sites in Geita, Chunya or Kahama, the decisive advantage is that the plant travels on standard trucks and needs minimal civil works.

Gold Processing & Recovery·9 min read·Updated 2026-08-09
Containerised modular gold processing plant on a remote site

Modular Gold Processing Plant Specifications

The figures below describe typical industry specifications for this class of equipment rather than a single fixed model. Use them to scope a requirement, then confirm exact figures against the supplied unit before purchase.

Typical specification range for the Modular Gold Processing Plant
SpecificationTypical value
Throughput range10–500 t/day
ConfigurationContainer, skid or trailer mounted
Typical circuitJaw crusher, ball mill, cyclone, gravity concentrator, optional CIL
Installed power80–800 kW depending on capacity
Water demand0.5–1.5 m³ per tonne with recycling
FootprintFrom roughly 20 × 30 m for a 50 t/day plant
Civil worksLevel compacted pad and modest concrete plinths
Installation time3–10 weeks from delivery to commissioning
TransportStandard 20 ft and 40 ft containers or flat racks
RelocatabilityDesigned for disassembly and redeployment

What a Modular Gold Processing Plant Is Used For

  • Remote and greenfield project development
  • Pilot plants and bulk sampling campaigns
  • Small to medium production operations
  • Central processing for cooperatives of small miners
  • Temporary capacity while a fixed plant is built

Maintenance Schedule

Most premature failures in this equipment class trace back to a missed routine check rather than a design fault. The intervals below are a practical starting schedule; adjust them to your duty cycle and the manufacturer manual.

Recommended maintenance intervals
IntervalTask
Every shiftCircuit walk-down: check feed rate, water balance, screen condition and slurry lines for wear.
WeeklyLiner and wear-part inspection across crusher, mill and pumps; grease programme.
MonthlyMill liner thickness survey; cyclone apex and vortex finder wear; conveyor belt tracking.
QuarterlyStructural bolt check on all modules; electrical panel thermographic survey.
AnnuallyFull circuit audit including mass balance and recovery reconciliation.

Frequently Asked Questions

How long does a modular gold plant take to commission?

Typically 3–10 weeks from arrival on site, against six months or more for a conventional built-in-place plant. The saving comes from the modules being pre-assembled, wired and tested at the fabricator, so site work is largely positioning, connecting and commissioning.

What power supply does a modular plant need?

80–800 kW depending on capacity, at 400 V three phase 50 Hz. Grid connection is preferable where available in Geita or Mwanza; otherwise size a diesel genset with at least 25% headroom above calculated running load to absorb mill starting current and load swings.

How much water does a modular gold plant use?

0.5–1.5 m³ per tonne of ore with a functioning recycle circuit, and far more without one. In water-constrained districts a thickener and return-water system is not an optional extra. It usually determines whether the site is viable at all.

Can a modular plant be moved to another site?

Yes, that is a core design intent. Modules unbolt, load onto standard transport and redeploy. This suits operations working a series of small deposits, and it protects capital where an orebody is smaller than expected.

Supply and Delivery Across Tanzania

Bart Mining supplies modular gold processing plant and related equipment to mining operations throughout Tanzania, with primary coverage of the Lake Victoria Goldfields (Mwanza, Kahama, Geita, Shinyanga and Bukombe), alongside the Lupa Goldfields around Chunya and Mbeya, and delivery nationwide from Dar es Salaam.

MwanzaKahamaGeitaShinyangaBukombeNyangʼhwaleTaboraDodomaArushaMbeyaChunyaSongweDar es SalaamMorogoroMtwaraKigoma
Specification note. The values on this page are industry-standard ranges for the equipment category, published so buyers can scope requirements before enquiring. They are not a quotation and do not describe a specific stocked model. Contact us with your duty, site conditions and power supply for a specification and quotation against your actual requirement.

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Need a modular gold processing plant specified for your site?

Tell us your duty, depth or throughput and available power supply. We will come back with a specification and price, and flag anything on site that needs to change to make it work.